Advantages of Roller Burnishing Tools
- Cost Effective
Roller burnishing is a cost effective method to achieve a good surface finish. Burnishing on a CNC lathe or mill can be less expensive than standard grinding.
- High Surface Finish
Roller burnishing can provide a surface finish between 0.05 Ra – 0.2 Ra on a turning or milling machine. This removes the need for secondary surface operations like grinding.
- Surface Hardening
The rolling method also has a work hardening effect for many material types, resulting in increased surface hardness. A harder surface will resist premature wear, improves corrosion resistance and increases the part service life.
- Tolerance and consistently
Size control is improved by burnishing. Use of a roller burnishing tool has the possibility of consistently attaining higher tolerance. In some situations an improvement in part roundness can also be obtained. This reduces the rework or rejections.
- Simple to Use
Burnishing tools can be used on non-CNC machines such as automatic lathes, semi automatic lathes and multispindle machines. The accuracy of the roller burnishing method is a function of the tool design, not the accuracy of the machine that is holding the tool.
- Single Pass Operation
Since roller burnishing is single pass operation very less cycle time is required to complete the job to required. A semi skilled operator can easily work.
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